Flooring Solutions for Retrofit and Rework
ResinDek® flooring offers a versatile solution for mezzanine renovations and rework projects. It can be seamlessly installed over existing damaged flooring on elevated platforms or serve as a replacement for deteriorated bar grating, plank grating, delaminating plywood, or other compromised floor surfaces.
Moisture Resistance
ResinDek® panels exhibit outstanding moisture resistance properties meeting MR50 classification
CE Certified
ResinDek® panels have received CE Mark - Certificate of Conformity 1381-CPR-871 EN 13986:2004+A1:2015
Sustainability
Panels are certified to have no added formaldehyde, FSC certified on request, and coatings are VOC-free
Fire Ratings
ResinDek Xspan® meets European standards BFL | B-s1,d0) for both top and bottom for fire
ResinDek® Flooring Solutions for Damaged Bar Grate, Plank Grate, Polydeck, Concrete, or Plywood
Our goal is delivering innovative solutions and premium-quality products that elevate the efficiency and functionality of industrial workspaces and warehouses, ultimately benefiting the end-user. A pivotal aspect of our offerings revolves around providing tailored flooring solutions designed for retrofitting and remodeling projects where existing mezzanine flooring no longer aligns with the demands of the operational landscape.
Bar Grate or Plank Grate
ResinDek® Rework Solutions to Replace Bar Grate and Mezzanine Plank Grate
A bar grate or mezzanine plank grate is designed to enhance traction and reduce slipping, thus, not making it the ideal choice for many industrial work environments – namely for workstations or robotic fleets.
Bar grate deck and plank grate flooring materials pose significant challenges in industrial settings. Their rigid and unyielding nature makes maneuvering pallet jack loads exceptionally arduous, amplifying excessive noise and resistance. Furthermore, these unforgiving surfaces demand heightened physical exertion from workers to maintain control, leading to ergonomic concerns and increased employee fatigue over time. Addressing these issues is crucial for promoting a safer and more efficient work environment.
Why Choose ResinDek® Over Steel Grate Decking?
To solve these challenges, ResinDek® panels provide the perfect solution, ensuring worker-friendly performance backed by a 10-year warranty for safety and comfort on your work platforms.
Upgrade your mezzanine with ResinDek® panels for improved ergonomics and productivity. Engineered to support rolling loads like carts, dollies, and robotic vehicles (AVGs and AMRs), ResinDek® offers a solid surface that ensures optimal performance.
Poly Deck
Replace Polydeck Floors With ResinDek® Flooring Panels
Ensuring smooth movement of roll dollies, pallet jacks, or carts in industrial mezzanines and warehouses is crucial for optimal performance and employee safety. Laminated floors, including polydeck, often encounter issues like delamination, cracking, or peeling. This is due to their inability to withstand the rigors of industrial material handling traffic, as they are primarily intended for lighter wheel loads. Additionally, laminated polydeck surfaces often have a glossy finish that can interfere with the performance of robotic vehicles.
Why Choose ResinDek® Over Polydeck Floors?
Concrete
Install ResinDek® over damaged concrete
Industrial concrete floors are susceptible to a range of problems that can significantly hinder operations and productivity. Cracked or spalling concrete surfaces make it extremely difficult, if not impossible, to maneuver carts and pallet jack loads, impeding seamless material handling. Replacing concrete flooring is an expensive undertaking that requires substantial downtime to allow for proper curing, leading to costly operational disruptions.
Why Choose ResinDek® Over Concrete:
ResinDek® flooring panels offer a comprehensive solution to the myriad challenges posed by deteriorating concrete surfaces in industrial settings. With a diverse range of panel grades available, ResinDek® can accommodate a wide range of pallet jack load capacities, ensuring seamless and safe material handling operations. Moreover, these innovative panels arrive with a factory-applied finish, eliminating the need for additional post-installation work, allowing for immediate use upon completion. Additionally, this innovative composite flooring system can be applied at ground level, making it an ideal choice for robotic applications within industrial facilities.
Plywood
Why Replace Plywood Mezzanine Floors with ResinDek®
PPlywood lacks the necessary durability to withstand the constant heavy traffic and abuse from pallet jacks and other material handling equipment. The repeated impact and rolling loads can quickly lead to denting, splintering, and delamination of plywood surfaces. Additionally, plywood is difficult to clean and maintain as it is prone to water damage and absorbs stains.
Why Choose ResinDek® Over Plywood Floors?
ResinDek® floor finishes for industrial applications
The MetaGard® SST Steel Decking Surface is ResinDek’s most robust and heavy-duty solution – being able to carry repeated extreme loads from automated and manual traffic. It consists of stainless steel that covers both the top and the sides of each high-density wood flooring panel.
ResinDek® Mezzanine Flooring Options
There is no one size fits all solution when it comes to mezzanine flooring. That is why ResinDek offers six main variations of its flooring solution, each with their own unique use case.