Flooring Solutions for Retrofit and Rework

ResinDek® flooring offers a versatile solution for mezzanine renovations and rework projects. It can be seamlessly installed over existing damaged flooring on elevated platforms or serve as a replacement for deteriorated bar grating, plank grating, delaminating plywood, or other compromised floor surfaces.

Moisture Resistance

ResinDek® panels exhibit outstanding moisture resistance properties meeting MR50 classification

CE Certified

ResinDek® panels have received CE Mark - Certificate of Conformity 1381-CPR-871 EN 13986:2004+A1:2015

Sustainability

Panels are certified to have no added formaldehyde, FSC certified on request, and coatings are VOC-free

Fire Ratings

ResinDek Xspan® meets European standards BFL | B-s1,d0) for both top and bottom for fire

ResinDek® Flooring Solutions for Damaged Bar Grate, Plank Grate, Polydeck, Concrete, or Plywood

Our goal is delivering innovative solutions and premium-quality products that elevate the efficiency and functionality of industrial workspaces and warehouses, ultimately benefiting the end-user. A pivotal aspect of our offerings revolves around providing tailored flooring solutions designed for retrofitting and remodeling projects where existing mezzanine flooring no longer aligns with the demands of the operational landscape.

Bar Grate or Plank Grate

ResinDek® Rework Solutions to Replace Bar Grate and Mezzanine Plank Grate

A bar grate or mezzanine plank grate is designed to enhance traction and reduce slipping, thus, not making it the ideal choice for many industrial work environments – namely for workstations or robotic fleets.

Bar grate deck and plank grate flooring materials pose significant challenges in industrial settings. Their rigid and unyielding nature makes maneuvering pallet jack loads exceptionally arduous, amplifying excessive noise and resistance. Furthermore, these unforgiving surfaces demand heightened physical exertion from workers to maintain control, leading to ergonomic concerns and increased employee fatigue over time. Addressing these issues is crucial for promoting a safer and more efficient work environment.

Why Choose ResinDek® Over Steel Grate Decking?

To solve these challenges, ResinDek® panels provide the perfect solution, ensuring worker-friendly performance backed by a 10-year warranty for safety and comfort on your work platforms.

Upgrade your mezzanine with ResinDek® panels for improved ergonomics and productivity. Engineered to support rolling loads like carts, dollies, and robotic vehicles (AVGs and AMRs), ResinDek® offers a solid surface that ensures optimal performance.

Poly Deck

Replace Polydeck Floors With ResinDek® Flooring Panels

Ensuring smooth movement of roll dollies, pallet jacks, or carts in industrial mezzanines and warehouses is crucial for optimal performance and employee safety. Laminated floors, including polydeck, often encounter issues like delamination, cracking, or peeling. This is due to their inability to withstand the rigors of industrial material handling traffic, as they are primarily intended for lighter wheel loads. Additionally, laminated polydeck surfaces often have a glossy finish that can interfere with the performance of robotic vehicles.

Why Choose ResinDek® Over Polydeck Floors?

If you require heavy-duty traffic or robotic flooring solutions, ResinDek® is the answer. Our panels are specially engineered to withstand heavy traffic and robotic vehicles. Each panel is available in various thicknesses, surface grades, and capacities to suit different needs and project requirements.

Concrete

Install ResinDek® over damaged concrete

Industrial concrete floors are susceptible to a range of problems that can significantly hinder operations and productivity. Cracked or spalling concrete surfaces make it extremely difficult, if not impossible, to maneuver carts and pallet jack loads, impeding seamless material handling. Replacing concrete flooring is an expensive undertaking that requires substantial downtime to allow for proper curing, leading to costly operational disruptions.

Why Choose ResinDek® Over Concrete:

ResinDek® flooring panels offer a comprehensive solution to the myriad challenges posed by deteriorating concrete surfaces in industrial settings. With a diverse range of panel grades available, ResinDek® can accommodate a wide range of pallet jack load capacities, ensuring seamless and safe material handling operations. Moreover, these innovative panels arrive with a factory-applied finish, eliminating the need for additional post-installation work, allowing for immediate use upon completion. Additionally, this innovative composite flooring system can be applied at ground level, making it an ideal choice for robotic applications within industrial facilities.

Plywood

Why Replace Plywood Mezzanine Floors with ResinDek®

PPlywood lacks the necessary durability to withstand the constant heavy traffic and abuse from pallet jacks and other material handling equipment. The repeated impact and rolling loads can quickly lead to denting, splintering, and delamination of plywood surfaces. Additionally, plywood is difficult to clean and maintain as it is prone to water damage and absorbs stains.

Why Choose ResinDek® Over Plywood Floors?

Our ResinDek® panels are designed and engineered to endure heavy traffic and accommodate robotic vehicles. Available in a range of thicknesses, surface grades, and capacities, each panel is tailored to meet diverse project needs and specifications.

ResinDek® floor finishes for industrial applications

Selecting the right flooring coating for your industrial work platform ensures optimal performance for your traffic needs
TriGard® ESD is an electrostatic dissipative coating designed for robotic traffic. The TriGard® ESD is the optimal finish for AMRs and AGVs.
The TriGard® ESD Ultra is a flooring finish specifically designed for optimal AGV and AMR performance. This robust and enduring coating guarantees the resilience of your automated load-carrying system, even under heavy wear. It is optimized for consistent travel routes and precisely defined paths for AGV and AMR traffic.

The MetaGard® SST Steel Decking Surface is ResinDek’s most robust and heavy-duty solution – being able to carry repeated extreme loads from automated and manual traffic. It consists of stainless steel that covers both the top and the sides of each high-density wood flooring panel. 

The ResinDek® Gray Diamond Seal electrostatic dissipative ESD coating prevents triboelectric friction and static buildup and discharge on surfaces, making it ideal for environments with foot traffic and rolling equipment.
ResinDek® provides a range of flooring finish options suitable for several project applications. The Gray Diamond Seal coating sets the standard in the industrial floor industry. If you require a mezzanine floor for heavy equipment storage, this may be the ideal choice for you.
Unfinished (UF) is a ResinDek® cost-effective offer suitable for certain projects. These high-density flooring panels retain their anti-slip nature, are reliable, and will last long into the future thanks to their design, which reduces the risk of delamination and chipping.  Our engineered flooring panels also meet MR50 moisture resistance requirements, making them amongst the most moisture-resistant panels currently on the market.

ResinDek® Mezzanine Flooring Options

There is no one size fits all solution when it comes to mezzanine flooring. That is why ResinDek offers six main variations of its flooring solution, each with their own unique use case.

The right flooring is the foundation of success.

Making the right choice for your flooring needs is key to ensuring optimal warehouse traffic performance.